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Original story written in Finnish 05.01.1991 by Juha Hartikka was published in magazine "Urheiluampuja" in 1991. The story was translated in English 28.11.1997 by the writer. Updated 11. July, 1999. Used as a source for December 1999 Small Arms Review (Vol 3 No 3) Page 25: A story based on "2030" concept, written by Alan C. Paulson, and to an article in Ronaldo Olive's Brazilian Firepower magazine: "Cartridge 2030", Munição para 2030. See also Angelfire comments about Gunwriters' saboted Cartridge 2030 concept and ideas about subsonic bullet.


Assault Rifle Cartridge M/2030


- The assault rifle cartridge of the next century? Well, I guess it must be the caseless 4.73 x 33 mm round of the German Heckler & Koch Gewehr-11.
- If we look still further ahead in time, what might be the next step in ammo development?
- Nobody can tell that!
- Maybe nobody can tell for sure, but it can be predicted fairly well on ground of modern technology. Would you believe, if I stated, that in about year 2030 an assault rifle cartridge probably has a straight case and the projectile has a muzzle velocity of 1500 to 2000 meters per second. The bullet caliber is between 4 and 5 millimeters, while the bore diameter is much larger, about 9 to 10 millimeters. The assault rifle can shoot both ultra high speed 5 mm bullets, as well as slow 9 mm caliber class rounds - without changing barrels! Besides, it is simpler and cheaper to produce than present assault rifles.


- You are confusing me! Those are opposite properties, that simply can not be combined! I could believe the double muzzle speed as compared to the .223 NATO, but a five millimeter round through a nine millimeter bore simply overdoes any common sense! And why any case at all, if one can manage without?
- Can you tell me the disadvantages of traditional cased ammo in military use?
- Price and weight.
2030b.gif (39492 bytes)- Right. But - the function of a case is not merely to carry the powder. The case also seals the chamber of the rifle. A rifle designed to caseless ammo is bound to be expensive and complex just because of sealing the pressurized chamber. A rifle shooting cased ammo can be produced for a fraction of the price of a caseless rifle. As a summary, it is more economical to use ammo with very lightweight and inexpensive case.
- Sounds like daydreams. Please explain me such an impossibility!
- Please lend me that packet of cigarettes... thank you, I do not need matches, neither these...
- There went my cigarettes by air... both of them...
- Then give me that pencil... watch the lines I am drawing... now, what is shaping on the cover of the packet?


Cut-away drawing: Both the saboted (left) and full caliber versions of the M/2030 cartridge are designed be shot from the same weapon. Caliber can now be changed by changing cartridges only without any modifications to the weapon - which may be of very simple and economic straight blowback type!



Countersunk Base Cartridge

- I might imagine it as some kind of a cartridge, but the base of it has sunk in, and it has a hollow point bullet with a big spike sticking out of the hole in it's tip.
- It really has a novel type of base, which could be described as a countersunk base. The bullet is a sub-caliber bullet, a principle already old and well known. The conical spike in the middle is a hard alloy, ceramic or steel bullet sunk in a plastic accelerator or sabot. The sabot is separated from the bullet by air drag immediately after the bullet leaves the muzzle.
- Accelerator bullets really can reach incredible muzzle velocities, but isn't it's accuracy rather poor?
- For the time, yes, but only with present-day rifles, which however have been made for conventional full caliber bullets. On the other hand, artillery has used accurate sub-caliber shells for decades, for example the Peenemunder Pfeilgeschoss (the Peenemunde Arrow Projectile) in the 1940's. The modern ultra high speed fin stabilized sub-caliber arrow shaped projectiles used in tank cannons are successors of the Pfeilgeschoss.
- What is the idea of that curious sunk base?
- The countersunk cartridge base makes possible to construct the rifle by the very simple principle of straight blowback, which makes it possible to produce assault rifles for ultra high velocity ammunition at the cost and ease comparable to fabricating STEN sub-machine guns. As the cases are made of plastic, the cartridges are both lightweight and inexpensive.
- Now you are fooling me! Even I know, that straight blowback can't be used for round more powerful than the 9 mm Luger! And a plastic case simply can't stand the chamber pressure of a rifle!
- During First World War Coenders brothers developed an anti aircraft automatic cannon. It was called "Becker" by it's first manufacturer Stahlwerke Becker in Reinickendorf, Germany, although later manufactured by Oerlikon in Switzerland. It operated by straight blowback, and it's caliber was 20 millimeters. The cartridge case was almost straight, and the striker hit the primer before the cartridge reached the end of the chamber. "Floating fire" or "advanced ignition", you might call it. The bolt head pushed the rebated cartridge base deep enough into the extra long chamber. Right after firing the case slid backwards for a while before emerging from the back of the extra long chamber. By this, the chamber pressure had already dropped to safe level not to explode the ejected case. Moreover, recoil is not proportional to the bullet speed or energy only. Also bullet mass a significant factor of the impulse you feel as a kick against the shoulder. A lightweight sub-caliber bullet, which we are now drawing, gives about as fierce a blow to the bolt end as a 9 mm Luger round. The countersunk base does not fit in the bolt head, but the bolt head sinks in the base of the cartridge along with the extractor. This way it is easy to seal the extra long chamber. And even this was not all - ultra high speed does not necessarily mean ultra high chamber pressure. If we compare a conventional bullet to a sub-caliber bullet of the same weight, but shot through a bore of double diameter, we can see, that with sub-caliber bullets we can achieve about four times the acceleration of full caliber bullets, without raising chamber pressure. However, to make you comfortable, let's draw this metallic primer cup larger to serve also as a base reinforcement. By the way, the primer is neither of Boxer or Berdan type - the firing pin strikes and ignites the primer straight against the powder.



20ssgpho.jpg (9472 bytes)The Swiss Oerlikon SSG36 anti-tank rifle demonstrated, that it was possible to build a succesfull straight blowback rifle up to 20 mm caliber shooting at 750 m/s (2460 ft/s) velocity. The SSG36 used a Becker principle of bolt head following the rebated cartridge base deep into the chamber. After firing, the case and the bolt could safely back off from the chamber without immediately exposing the base to explode under remaining chamber pressure. The bolt is shown under the barrel with cartridge attached to the protruding bolt head.



20ssgdra.jpg (14897 bytes)The cutaway drawing   of the blowback action Oerlikon SSG36 reveals the extra long chamber in which the cartridge totally sinks along with the case head. The massive recoil of the 20 mm cartridge was quite effectively tamed by the straight blowback operation and the mass of the bolt creating much less vigorous kick than regular delayed blowback actions.


- Almost caught hold of the idea, but now you confused me again... How you can strike anything against powder? And besides, a floppy plastic round is definitely crumpled when feeding from the magazine.
- It strikes well against powder, if it is compressed powder. The powder is pressed to one solid briquette, which snugly fills in and stiffens the plastic case. As an extra benefit, the ignited primer first pushes the powder briquette forwards, which in turn detaches the sabot and bullet uniformly and straight into the bore. This way the unstable bullet detach is avoided, which is one of the inaccuracy causing factors of present small arms sub-caliber rounds.


A Bullet, not a Compromise

- Shrewd, I would call that! The bullet seems to be of about half the diameter of the bore, but why is it conical?
- The purpose of a sub-caliber bullet is merely to fly, not to seal the powder gas, nor center itself into the bore or slide in the grooves of the rifling. The sabot seals, slides, carries and guides the bullet through the bore, after which the sabot is discarded from the bullet. So we are free to shape the bullet ideal to supersonic flight. This means using smooth, straight surfaces. A drop shaped form is ideal for slow subsonic speeds, but no more good after the sonic barrier is penetrated. At supersonic speeds a straight, sharp cone as a bullet tip is best. The tail may be a shorter cone. This form was one of the discoveries of wind tunnel tests executed during the supersonic Concorde passenger aircraft project. If this double cone bullet leaves the muzzle at six times the velocity of the sound, or Mach 6, it flies 300 to 500 meters in almost straight line. After that, it has lost it's velocity down to subsonic speed, which causes it to destabilize, stumble and drop almost suddenly. So, that means shooting from zero to half a kilometer with fixed sights, plus a short danger zone behind the maximum shooting range.


One Weapon, Multiple Caliber

- And if I loaded the case with full caliber bullets, I could use the same rifle as a sub-machine gun with slower and heavier bullets! PDW and OPW concepts combined!
- You grasped it. The assault rifle transforms to a sub-machine gun by only switching the rounds, without having to change the barrel. The result is a true multipurpose rifle, linking together Personal Defense Weapon and Objective Person Weapon concepts you quoted to, and many other applications. Next, let's draft on this back cover a sunk base cartridge with otherwise conventional brass case, bullet, powder and boxer primer. It would be that easy to build a model of a sunk base sub-machine gun cartridge.
2030sten.jpg (11662 bytes)

According to this photo, even the performance and construction of an old 9 mm STEN SMG seem to be quite adequate for a test bench of sunk base "2030" concept cartridges. As the cartridge is designed for straight blowback action even at sub-caliber velocities exceeding 1500 m/s, the weapon firing them may be fabricated at very modest expenses. Sten will fire sunk base cartridges with modifications to barrel, bolt head and magazine assembly. This suppressed example appears to fire full caliber brass case "2030" style cartridges. However, a specially reinforced suppressor is capable of handling discarding sabot bullets, too.



Psychological Inertia

- But if all that were feasible, somebody would already have utilized it! Firearms industry and armies would be fighting to get hold of it first! It would be much more sensible to adopt a caliber satisfying armies' needs for a century, than upgrade and replace all assault rifles after a couple of decades! And imagine the ease with ammo logistics, if all handguns from rifles to sub-machine guns could use same cartridges!
- Bureaucratic decision-making and exploitation of technical innovations do not follow common sense. Organizations operate more on nerves. A decision making process of a large organization can be compared to a bottle cap: It's function is to hold the pressure, until the consumer is ready to enjoy the contents.
- Why couldn't we uncork a new invention right away?
- We could, but not the majority of the users. There is a Theory about Speed of Development, which claims, that societies exploit an innovation only after the society has reached the stage of development of the innovation. It is a manner of emptying bottles already opened, before uncorking a new bottle. The old .223 NATO cartridge will continue it's triumphal march for years or decades, and the breakthrough of H&K G-11 style cartridges is still years or decades ahead. Adopting a new line of technology realized in small steps.
- But adopting a pocket calculator or a personal computer did not last for decades!
- The Theory about Speed of Development also claims, that an ancient line of technology is exploited much slower than technologies born rather recently. A transistor was invented in the 1940's, while firearms were built already in the 1200's, and weapons have been part of societies from the dawn of humanity. Newly born electronics are almost free to develop, while exploiting new weapons is controlled by some of the deepest age-old human feelings: fears, prejudices, manners. These in turn control and brake the changing of societies with laws and habits. This "speed limit" is an ingenious mechanism for a society to survive: If the speed of development was not controlled any way, a large society would be shuttered to fragments by the sudden changes that struck it.
- That sounds like fatalistic pessimism to me.
- To me it sounds like a simple law of nature. If I jerk that beer bottle over the table edge, it follows the Law of Gravity down to a sudden stop, and according to Law of Probability it is likely to go to pieces... OOPS, you really were quick!
2030base.jpg (9257 bytes)- I had to save it from the Laws of Nature before you started to visualize them, because it was still half full! And that cartridge is already so futuristic, that it must be impossible improve it any more!
- Look here, I can tell you, that this cartridge can be further developed to as effective and powerful as cognac is in comparison with wine! These principles I told you now are based on present technology, but also the next really new steps in firearms technology to come can already be predicted, like the amazing polymer powder. Would you like to hear about the Assault Rifle Cartridge M/2060?


Photo at right: The full caliber 9 mm SMG cartridge version of the sunk base cartridge (below) with a view to the structure of the base of an empty case (above). The shallow groove around the base is only related to the manufacturing methods of the case, the real extractor groove situated inside around the sleeves of the sunk base. The cartridge - bolt composition in the firearm is reverse to conventional: The bolt head with the extractor sinks into the cartridge base!



- Juha Hartikka -




Related links: 

December 1999 Small Arms Review (Vol 3 No 3) Page 25: A story based on "2030" concept, written by Alan C. Paulson.

Article in Ronaldo Olive's Brazilian Firepower magazine: "Cartridge 2030", Munição para 2030.

SLAP (Saboted Light Armor Penetrating) by Winchester-Olin.  Sabots  for reloaders. 12 GA Flechette sabots.

Angelfire comments about Gunwriters' saboted Cartridge 2030 concept and ideas about subsonic bullet.




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